{"id":2783,"date":"2022-03-23T23:09:50","date_gmt":"2022-03-23T21:09:50","guid":{"rendered":"https:\/\/www.carmaky.com\/test\/?page_id=2783"},"modified":"2026-09-20T14:31:30","modified_gmt":"2026-09-20T12:31:30","slug":"in_pit_crushing_and_conveying","status":"publish","type":"page","link":"https:\/\/www.carmaky.com\/test\/in_pit_crushing_and_conveying\/","title":{"rendered":"In-Pit Crushing and Conveying"},"content":{"rendered":"<div class=\"et_pb_section_0 et_pb_section et_pb_fullwidth_section et_section_regular et_block_section\" id=\"stickymenu\">\n<div class=\"et_pb_fullwidth_menu_0 et_pb_fullwidth_menu et_pb_fullwidth_menu--with-logo et_pb_fullwidth_menu--style-left_aligned et_dropdown_animation_fade et_pb_bg_layout_dark et_pb_text_align_center et_pb_text_align_right-tablet et_pb_text_align_right-phone et_pb_module fixed_floating_menu\"><div class=\"et_pb_row\"><div class=\"et_pb_menu__logo-wrap\"><div class=\"et_pb_menu__logo\"><img decoding=\"async\" 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et_block_section\">\n<div class=\"et_pb_fullwidth_image_0 et_pb_fullwidth_image et_pb_module\"><img decoding=\"async\" src=\"https:\/\/www.carmaky.com\/test\/wp-content\/uploads\/2022\/03\/In-Pit-Crushing-and-Conveying.png\" width=\"2268\" height=\"842\" srcset=\"https:\/\/www.carmaky.com\/test\/wp-content\/uploads\/2022\/03\/In-Pit-Crushing-and-Conveying.png 2268w, https:\/\/www.carmaky.com\/test\/wp-content\/uploads\/2022\/03\/In-Pit-Crushing-and-Conveying-1280x475.png 1280w, https:\/\/www.carmaky.com\/test\/wp-content\/uploads\/2022\/03\/In-Pit-Crushing-and-Conveying-980x364.png 980w, https:\/\/www.carmaky.com\/test\/wp-content\/uploads\/2022\/03\/In-Pit-Crushing-and-Conveying-480x178.png 480w\" sizes=\"(min-width: 0px) and (max-width: 480px) 480px, (min-width: 481px) and (max-width: 980px) 980px, (min-width: 981px) and (max-width: 1280px) 1280px, (min-width: 1281px) 2268px, 100vw\" class=\"wp-image-2731\" title=\"In-Pit-Crushing-and-Conveying\" \/><\/div>\n<\/div>\n\n<div class=\"et_pb_section_3 et_pb_section et_section_regular et_block_section\">\n<div class=\"et_pb_row_0 et_pb_row et_block_row\">\n<div class=\"et_pb_column_0 et_pb_column et_pb_column_4_4 et-last-child et_block_column et_pb_css_mix_blend_mode_passthrough\">\n<div class=\"et_pb_text_0 et_pb_text et_pb_bg_layout_light et_pb_module et_block_module et_pb_text_align_justified\"><div class=\"et_pb_text_inner\"><h1 style=\"text-align: left;\">In-Pit Crushing and Conveying<\/h1>\n<h2 style=\"text-align: left;\"><strong>In-Pit Crushing and Conveying Services<\/strong><\/h2>\n<p style=\"text-align: left;\">In the evolving world of bulk materials handling and mining, efficiency and sustainability are paramount. Carmaky's in-pit crushing and conveying (IPCC) solutions stand at the forefront of this evolution, offering a range of services designed to revolutionize the mining process. Our expertise in IPCC is extensive, covering everything from permanent to mobile plants, and advanced conveying systems.<\/p>\n<div><strong>Who this service is for<\/strong><br \/>Carmaky\u2019s in\u2011pit crushing and conveying (IPCC) services are typically suited to medium\u2011to\u2011large open pit mining operations assessing alternatives to conventional truck and shovel haulage. Our support is most valuable during concept, pre\u2011feasibility, and feasibility study stages, where haulage strategy, mine life, and capital trade\u2011offs are being defined.<\/div>\n<h2 style=\"text-align: left;\"><strong>Permanent IPCC Systems<\/strong><\/h2>\n<p style=\"text-align: left;\">Permanent In-Pit Crushing and Conveying systems are the bedrock of high-capacity, high-efficiency bulk material handling. These plants are engineered for longevity and are suited for large-scale mining operations where continuous, long-term material processing is needed. Employing cutting-edge technology, our permanent plants exemplify durability and stability, ensuring uninterrupted operations and reduced maintenance costs.<\/p>\n<p style=\"text-align: left;\"><em>Key Features:<\/em><\/p>\n<ul style=\"text-align: left;\">\n<li>High-capacity and efficient material handling<\/li>\n<li>Robust construction for long-term use<\/li>\n<li>Reduced operational and maintenance costs<\/li>\n<\/ul>\n<h2 style=\"text-align: left;\"><strong>Semi-Mobile IPCC Solutions<\/strong><\/h2>\n<p style=\"text-align: left;\">Balancing mobility with the stability of traditional fixed systems, semi-mobile In-Pit Crushing and Conveying solutions offer the best of both worlds. These systems are ideal for mines that experience gradual shifts in their operational areas. The flexibility to relocate the crushing unit closer to the mining face enhances efficiency and reduces transportation costs.<\/p>\n<p style=\"text-align: left;\"><em>Key Benefits:<\/em><\/p>\n<ul style=\"text-align: left;\">\n<li>Flexibility in operation<\/li>\n<li>Lower operational costs compared to completely mobile systems<\/li>\n<li>Ideal for mines with long-term plans for shifting operations<\/li>\n<\/ul>\n<h2 style=\"text-align: left;\"><strong>Mobile IPCC Systems<\/strong><\/h2>\n<p style=\"text-align: left;\">Mobile In-Pit Crushing and Conveying systems are the pinnacle of versatility. Designed for mines with shorter life cycles or where frequent relocation is necessary, these systems can be quickly and easily moved. They significantly cut down on the need for heavy truck haulage, leading to substantial cost savings and reduced environmental impact.<\/p>\n<p style=\"text-align: left;\"><em>Advantages:<\/em><\/p>\n<ul style=\"text-align: left;\">\n<li>High mobility for operational flexibility<\/li>\n<li>Quick setup and easy relocation<\/li>\n<li>Reduced truck haulage, lowering operational costs and environmental impact<\/li>\n<\/ul>\n<div><strong>Considering IPCC for a new mine, expansion, or haulage replacement?<\/strong><br \/>Our team supports early\u2011stage technical evaluation and system definition for IPCC applications.<\/div>\n<div>\u00a0<\/div>\n<h2 style=\"text-align: left;\"><strong>Shiftable Conveyors<\/strong><\/h2>\n<p style=\"text-align: left;\">Shiftable conveyors or relocatable conveyors are integral to In-Pit Crushing and Conveying solutions, offering a dynamic and efficient method for material transport. These systems are particularly beneficial in operations where the mining face is constantly changing. Our shiftable conveyors stand out for their advanced design, which incorporates not only shifting capabilities but also the crucial feature of relocatability. This means they can be moved entirely, including relocatable transfer stations, drive stations, and tail stations, to align with new mining areas. The flexibility of the entire system to relocate as the mining landscape evolves is a game-changer, ensuring operational continuity and adaptability.<\/p>\n<p style=\"text-align: left;\"><em>Features:<\/em><\/p>\n<ul style=\"text-align: left;\">\n<li>Adaptable to changing mining layouts<\/li>\n<li>Continuous material handling, minimizing downtime<\/li>\n<li>Reduces dependency on trucks for material transport<\/li>\n<\/ul>\n<h2 style=\"text-align: left;\"><strong>Extendable Conveyors<\/strong><\/h2>\n<p style=\"text-align: left;\">Extendable conveyors provide unmatched flexibility and adaptability in material handling. These systems are designed to extend, retract and move laterally, making them perfect for dynamic mining operations. They offer an efficient solution for varying operational needs and can be easily integrated with our other In-Pit Crushing and Conveying systems.<\/p>\n<p style=\"text-align: left;\"><em>Benefits:<\/em><\/p>\n<ul style=\"text-align: left;\">\n<li>Scalable to suit different operational requirements<\/li>\n<li>Lateral movement capability for comprehensive coverage<\/li>\n<li>Seamlessly integrates with Carmaky's IPCC solutions<\/li>\n<\/ul>\n<h2 style=\"text-align: left;\"><strong>Spreading Systems<\/strong><\/h2>\n<p style=\"text-align: left;\">Rounding off our comprehensive In-Pit Crushing and Conveying services, we offer state-of-the-art spreading systems. These systems are crucial for evenly distributing processed material over dumping areas. Their efficiency not only optimizes the material handling process but also significantly mitigates environmental impact.<\/p>\n<p style=\"text-align: left;\"><em>Advantages:<\/em><\/p>\n<ul style=\"text-align: left;\">\n<li>Efficient material distribution<\/li>\n<li>Reduces environmental footprint<\/li>\n<li>Enhances overall efficiency of the mining operation<\/li>\n<\/ul>\n<p style=\"text-align: left;\">At Carmaky, we pride ourselves on providing tailored In-Pit Crushing and Conveying solutions that meet the specific needs of our clients. With our extensive range of services, we are well-equipped to handle any challenge in the field of bulk material handling. Explore our individual service pages for detailed information on each aspect of our IPCC offerings.<\/p>\n<p>&nbsp;<\/p>\n<\/div><\/div>\n<\/div>\n<\/div>\n<\/div>\n\n<div class=\"et_pb_section_4 et_pb_section et_section_regular et_block_section\">\n<div class=\"et_pb_row_1 et_pb_row et_pb_equal_columns et_block_row et_pb_row_fullwidth\">\n<div class=\"et_pb_column_1 et_pb_column et_pb_column_2_3 et_block_column et_pb_css_mix_blend_mode_passthrough\">\n<div class=\"et_pb_text_1 et_pb_text et_pb_bg_layout_light et_pb_module et_block_module\"><div class=\"et_pb_text_inner\"><h4 style=\"text-align: left;\"><strong data-start=\"329\" data-end=\"377\">Assessing IPCC as part of a mine study or haulage strategy?<\/strong><\/h4>\n<p style=\"text-align: left;\">Carmaky provides independent engineering support for in\u2011pit crushing and conveying systems, including concept definition, trade\u2011off studies, and feasibility\u2011level system development. We help mining teams determine whether IPCC is technically and economically viable for their specific mine conditions.<br \/><strong>Contact us to discuss your IPCC evaluation.<\/strong><\/p>\n<\/div><\/div>\n<\/div>\n\n<div class=\"et_pb_column_2 et_pb_column et_pb_column_1_3 et-last-child et_block_column et_pb_css_mix_blend_mode_passthrough\">\n<div class=\"et_pb_module et_pb_button_module_wrapper et_pb_button_0_wrapper\"><a class=\"et_pb_button_0 et_pb_button et_pb_bg_layout_dark et_pb_module et_block_module\" href=\"https:\/\/www.carmaky.com\/test\/contact_carmaky\/\" target=\"_blank\" data-icon=\"I\">Discuss Your IPCC Evaluation<\/a><\/div>\n<\/div>\n<\/div>\n<\/div>\n\n<div class=\"et_pb_section_5 et_pb_section et_section_regular et_block_section\">\n<div class=\"et_pb_row_2 et_pb_row et_block_row\">\n<div class=\"et_pb_column_3 et_pb_column et_pb_column_4_4 et-last-child et_block_column et_pb_css_mix_blend_mode_passthrough\">\n<div class=\"et_pb_text_2 et_pb_text et_pb_bg_layout_light et_pb_module et_block_module\"><div class=\"et_pb_text_inner\"><h2>Frequently Asked Questions<\/h2>\n<p>Here are some common questions we get asked at Carmaky.<\/p>\n<\/div><\/div>\n<\/div>\n<\/div>\n<\/div>\n\n<div class=\"et_pb_section_6 et_pb_section et_section_regular et_block_section\">\n<div class=\"et_pb_row_3 et_pb_row et_block_row\">\n<div class=\"et_pb_column_4 et_pb_column et_pb_column_1_2 et_block_column et_pb_css_mix_blend_mode_passthrough\">\n<div class=\"et_pb_toggle_0 et_pb_toggle et_pb_toggle_item et_pb_toggle_close et_pb_module et_block_module\"><h5 class=\"et_pb_toggle_title\">What is IPCC and how does it work?<\/h5><div class=\"et_pb_toggle_content clearfix\"><p>IPCC is a system that combines crushing of the material in the pit and conveying it out, which can significantly reduce the need for heavy truck haulage, lowering operational costs and environmental impact. It involves using a mobile crusher to process material in the pit and convey it out using a series of conveyors.<\/p>\n<p>&nbsp;<\/p>\n<\/div><\/div>\n\n<div class=\"et_pb_toggle_1 et_pb_toggle et_pb_toggle_item et_pb_toggle_close et_pb_module et_block_module\"><h5 class=\"et_pb_toggle_title\">What are the main benefits of IPCC?<\/h5><div class=\"et_pb_toggle_content clearfix\"><p>The primary advantages include operational cost savings, safety improvements, reduction in CO2 emissions, noise, and dust levels. It also minimizes the use of trucks, leading to less fossil fuel dependency.\u00a0<\/p>\n<\/div><\/div>\n\n<div class=\"et_pb_toggle_2 et_pb_toggle et_pb_toggle_item et_pb_toggle_close et_pb_module et_block_module\"><h5 class=\"et_pb_toggle_title\">What types of IPCC systems exist?<\/h5><div class=\"et_pb_toggle_content clearfix\"><p>In-Pit Crushing and Conveying systems can be categorized into fully mobile, semi-mobile, or fixed crushing stations. These are connected to conveyors and spreaders (for waste) or stackers (for ore) to transport material efficiently out of the mine.<\/p>\n<\/div><\/div>\n\n<div class=\"et_pb_toggle_3 et_pb_toggle et_pb_toggle_item et_pb_toggle_close et_pb_module et_block_module\"><h5 class=\"et_pb_toggle_title\">Can IPCC lead to reduced mining costs?<\/h5><div class=\"et_pb_toggle_content clearfix\"><p>Yes, IPCC can significantly reduce both capital and operating costs by minimizing the need for truck haulage and its associated expenses, including fuel, maintenance, and manpower\u200b\u200b.<\/p>\n<\/div><\/div>\n\n<div class=\"et_pb_toggle_4 et_pb_toggle et_pb_toggle_item et_pb_toggle_close et_pb_module et_block_module\"><h5 class=\"et_pb_toggle_title\">What are the environmental benefits of using IPCC?<\/h5><div class=\"et_pb_toggle_content clearfix\"><p>In-Pit Crushing and Conveying systems can lower greenhouse gas emissions by up to 25%, reduce noise levels by up to 35%, and cut down dust emissions by up to 40%, contributing to a more sustainable mining operation\u200b\u200b.<\/p>\n<\/div><\/div>\n<\/div>\n\n<div class=\"et_pb_column_5 et_pb_column et_pb_column_1_2 et-last-child et_block_column et_pb_css_mix_blend_mode_passthrough\">\n<div class=\"et_pb_toggle_5 et_pb_toggle et_pb_toggle_item et_pb_toggle_close et_pb_module et_block_module\"><h5 class=\"et_pb_toggle_title\">How does IPCC impact mine planning and design?<\/h5><div class=\"et_pb_toggle_content clearfix\"><p>Implementing an IPCC system may require pit redesign to accommodate the crusher and conveying routes. The conveyor route should ideally be straight to minimize transfer points, and the mine's scheduling may need adjustments to maximize the tonnage directed to the IPCC system\u200b\u200b.<\/p>\n<\/div><\/div>\n\n<div class=\"et_pb_toggle_6 et_pb_toggle et_pb_toggle_item et_pb_toggle_close et_pb_module et_block_module\"><h5 class=\"et_pb_toggle_title\">What factors favor the use of IPCC in a mine?<\/h5><div class=\"et_pb_toggle_content clearfix\"><p>IPCC is generally more beneficial for operations with longer hauls, higher tonnages, low electricity costs, high fuel costs, and where reducing carbon emissions is a priority. The mine's organization must also be adaptable to operational changes required by IPCC\u200b\u200b.<\/p>\n<\/div><\/div>\n\n<div class=\"et_pb_toggle_7 et_pb_toggle et_pb_toggle_item et_pb_toggle_close et_pb_module et_block_module\"><h5 class=\"et_pb_toggle_title\">What are the limitations of IPCC?<\/h5><div class=\"et_pb_toggle_content clearfix\"><p>While IPCC offers numerous benefits, it may lack the flexibility of truck haulage, especially in constantly changing mining conditions. It requires careful long-term planning and may involve significant upfront capital investment\u200b\u200b.<\/p>\n<\/div><\/div>\n\n<div class=\"et_pb_toggle_8 et_pb_toggle et_pb_toggle_item et_pb_toggle_close et_pb_module et_block_module\"><h5 class=\"et_pb_toggle_title\">How does IPCC contribute to operational efficiency?<\/h5><div class=\"et_pb_toggle_content clearfix\"><p>IPCC systems enhance operational efficiency by reducing the reliance on trucks, thus lowering fuel consumption, emissions, and improving safety by decreasing the number of vehicles operating in the mine\u200b\u200b\u200b\u200b.<\/p>\n<\/div><\/div>\n\n<div class=\"et_pb_toggle_9 et_pb_toggle et_pb_toggle_item et_pb_toggle_close et_pb_module et_block_module\"><h5 class=\"et_pb_toggle_title\">How does IPCC technology adapt to different mining conditions?<\/h5><div class=\"et_pb_toggle_content clearfix\"><p>Advancements in IPCC technology are increasingly focused on adaptability, allowing these systems to be customized for a range of mining conditions. This includes the development of fully mobile, semi-mobile, and fixed crushing stations that can be adjusted or relocated as the mine evolves, ensuring efficient material handling across diverse operational scenarios\u200b\u200b\u200b\u200b.<\/p>\n<\/div><\/div>\n<\/div>\n<\/div>\n<\/div>\n\n<div class=\"et_pb_section_7 et_pb_section et_section_specialty et_pb_gutters3 et_block_section\"><div class=\"et_pb_row et_block_row\">\n<div class=\"et_pb_column_6 et_pb_column et_pb_specialty_column et_pb_column_1_2 et_block_column et_pb_css_mix_blend_mode_passthrough\">\n<div class=\"et_pb_row_inner_0 et_pb_row_inner et_block_row\">\n<div class=\"et_pb_column_inner_0 et_pb_column_inner et_pb_column et_pb_column_1_6 et_block_column et_pb_css_mix_blend_mode_passthrough\">\n<div class=\"et_pb_text_3 et_pb_text et_pb_bg_layout_light et_pb_module et_block_module\"><div class=\"et_pb_text_inner\"><p><span style=\"color: #000000;\"><strong>Company<\/strong><\/span><\/p>\n<p><span style=\"color: #000000;\"><a href=\"https:\/\/www.carmaky.com\/test\/about-us\/\" text=\"\" target=\"_blank\" rel=\"noopener\" title=\"About Us\" style=\"color: #000000; 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} .et_bloom .et_bloom_form_container .et_bloom_form_content { padding: 0px 0px; color: rgba(0, 0, 0, 0.5); width: 100%; background-color: #E9E9E9; position: relative; }<\/style>\n\t\t\t\t<div class=\"et_bloom_form_container  et_bloom_border_solid et_bloom_border_position_top et_bloom_rounded et_bloom_form_text_light et_bloom_form_bottom et_bloom_inline_2_fields\">\n\t\t\t\t\t\n\t\t\t<div class=\"et_bloom_form_container_wrapper clearfix\">\n\t\t\t\t<div class=\"et_bloom_header_outer\">\n\t\t\t\t\t<div class=\"et_bloom_form_header et_bloom_header_text_dark\">\n\t\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"et_bloom_form_content et_bloom_2_fields et_bloom_bottom_stacked\">\n\t\t\t\t\t\n\t\t\t\t\t\n\t\t\t\t\t<form method=\"post\" class=\"clearfix\">\n\t\t\t\t\t\t<div class=\"et_bloom_fields\">\n\t\t\t\t\t\t\t<p class=\"et_bloom_popup_input et_bloom_subscribe_name\">\n\t\t\t\t\t\t\t\t<input placeholder=\"Name\" maxlength=\"50\">\n\t\t\t\t\t\t\t<\/p>\n\t\t\t\t\t\t\t<p class=\"et_bloom_popup_input et_bloom_subscribe_email\">\n\t\t\t\t\t\t\t\t<input placeholder=\"Email\">\n\t\t\t\t\t\t\t<\/p>\n\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t<button data-optin_id=\"optin_2\" data-service=\"mailchimp\" data-list_id=\"8239ea79f8\" data-page_id=\"2783\" data-account=\"laurenreed\" data-ip_address=\"true\" class=\"et_bloom_submit_subscription\">\n\t\t\t\t\t\t\t\t<span class=\"et_bloom_subscribe_loader\"><\/span>\n\t\t\t\t\t\t\t\t<span class=\"et_bloom_button_text et_bloom_button_text_color_light\">SUBSCRIBE!<\/span>\n\t\t\t\t\t\t\t<\/button>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/form>\n\t\t\t\t\t<div class=\"et_bloom_success_container\">\n\t\t\t\t\t\t<span class=\"et_bloom_success_checkmark\"><\/span>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t<h2 class=\"et_bloom_success_message\">You have Successfully Subscribed!<\/h2>\n\t\t\t\t\t\n\t\t\t\t<\/div>\n\t\t\t<\/div>\n\t\t\t<span class=\"et_bloom_close_button\"><\/span>\n\t\t\t\t<\/div>\n\t\t\t<\/div><\/div><\/div>\n<\/div>\n<\/div><\/div>\n\n<div class=\"et_pb_section_8 et_pb_section et_section_regular et_block_section\">\n<div class=\"et_pb_row_4 et_pb_row et_block_row et_pb_row_fullwidth et_pb_row_fullwidth\">\n<div class=\"et_pb_column_8 et_pb_column et_pb_column_4_4 et-last-child et_block_column et_pb_css_mix_blend_mode_passthrough\">\n<div class=\"et_pb_text_7 et_pb_text et_pb_bg_layout_dark et_pb_module et_block_module et_pb_text_align_center\"><div class=\"et_pb_text_inner\"><p style=\"text-align: center;\">\u00a9 2026 Carmaky Group (Pty) Ltd. |\u00a0 <a style=\"color: white;\" href=\"https:\/\/www.carmaky.com\/test\/popi_policy\/\">POPI Policy<\/a> | <a style=\"color: white;\" href=\"https:\/\/www.carmaky.com\/test\/terms_of_use\/\">Terms of Use<\/a><\/p>\n<\/div><\/div>\n<\/div>\n<\/div>\n<\/div>","protected":false},"excerpt":{"rendered":"","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"page-template-blank.php","meta":{"footnotes":""},"class_list":["post-2783","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/www.carmaky.com\/test\/wp-json\/wp\/v2\/pages\/2783","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.carmaky.com\/test\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.carmaky.com\/test\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.carmaky.com\/test\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.carmaky.com\/test\/wp-json\/wp\/v2\/comments?post=2783"}],"version-history":[{"count":11,"href":"https:\/\/www.carmaky.com\/test\/wp-json\/wp\/v2\/pages\/2783\/revisions"}],"predecessor-version":[{"id":26284,"href":"https:\/\/www.carmaky.com\/test\/wp-json\/wp\/v2\/pages\/2783\/revisions\/26284"}],"wp:attachment":[{"href":"https:\/\/www.carmaky.com\/test\/wp-json\/wp\/v2\/media?parent=2783"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}